OpenFlavor: scaling and modeling fermentation through open science

$2,981
Raised of $2,564 Goal
116%
Funded on 10/20/25
Successfully Funded
  • $2,981
    pledged
  • 116%
    funded
  • Funded
    on 10/20/25

About This Project

The fast-growing no- and low-alcohol industry relies on novel fermentations like tea, but outcomes remain unpredictable. We hypothesize that combining data-driven and mechanistic models can make these processes more reliable. Using Pioreactors for controlled microfermentations and validating results at production scale, we aim to create predictive tools that help producers achieve consistent flavors, reduce waste, and accelerate open innovation.

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What is the context of this research?

This project addresses the No/Lo sector (low- and no-alcohol beverages), a young industry with great potential but lacking standardized frameworks and predictive methodologies. Tea fermentation, widely known through products like kombucha, has demonstrated sensory and functional benefits; however, reproducibility and control remain key challenges. Current research is limited by the uniqueness of microbial consortia, making it challenging to generalize results. To overcome this gap, we propose the use of the Pioreactor, an open-source tool for controlled microfermentations where variables such as pH, oxygen, temperature, and agitation can be precisely managed. Microfermentations not only provide fast, cost-effective, and reproducible data generation but also create a foundation for predictive models that can be scaled to industrial production. This approach brings both scientific rigor and competitive advantages to the No/Lo industry.

What is the significance of this project?

By developing predictive models for tea-based fermentations, this project will lower barriers to creating No/Lo beverages, making innovation more accessible to small producers and accelerating industry growth. Open Science tools like the Pioreactor democratize reproducible, affordable experimentation, fostering community-driven knowledge. Beyond accessibility, this work expands understanding of non-Saccharomyces strains (Metschnikowia, Lachancea, Torulaspora...), valued for flavor complexity and functional outcomes in No/Lo. Yet their systematic study remains scarce, limiting progress. Building reproducible models will not only guide scale-up with lower costs but also provide a foundation for a young industry, amplifying both its scientific and societal impact.

What are the goals of the project?

The goal of this project is to validate the Pioreactor as an open-source tool for the brewing industry through structured microfermentations. Initial work will focus on three non-Saccharomyces yeasts relevant for No/Lo beverages. We will systematically vary temperature, pH, oxygen, stirring speed, and tea substrate to assess strain performance. Growth curves and CO₂ production, measured directly in the Pioreactor, will provide high-resolution insights into metabolic activity and fermentation dynamics. These datasets will support the first generation of predictive models, later validated against 500 L and 2000 L fermentations to test reproducibility and scalability. Positive and negative controls will anchor results, ensuring the models capture strain-specific behavior and guide cost-effective, science-based innovation in the No/Lo sector.

Budget

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This budget seeks to expand our current cluster from 9 Pioreactors to 15 Pioreactors, allowing experiments with 5 variables in triplicate.

The budget is divided into:

  1. Power Supply: Essential to prevent electrical noise and protect the Pioreactors (Raspberry Pi) from damage.

  2. Cluster of 6 Pioreactors with their respective Raspberry Pi 5, 2GB RAM.

  3. Pioreactor Extras: Including vials, stir bars, needles, and other consumables necessary for operation will be purchased if the budget is exceeded.

Endorsed by

I support this project because it tackles one of the biggest challenges I face as a flavor fermentation scientist: reproducibility. In the rapidly growing No/Lo sector, but also across the wider field of novel fermentations, we need reliable frameworks, and I believe that combining open-source microfermentation tools with predictive modeling is a powerful and timely solution. This work has real potential to make flavor innovation more consistent, scalable, and accessible to producers of all kinds.
I am very excited about this project. I believe it will help the industry create a greater variety of beverages, becoming a game-changer for those of us who are passionate about the liquid world. It will help answer many questions about producing low-alcohol content beverages, and I think we will better understand how to scale it to an industrial level. I recommend this project.
I fully endorse this project, which addresses a key challenge in the growing NoLo beverage industry: the lack of scalable, standardized fermentation methods. Its emphasis on open science and accessibility makes the outcomes valuable not only to large industry players but also to small producers. The proposed methods reduce reliance on unsustainable trial-and-error processes and the researcher demonstrates strong technical expertise, strategic thinking, and a clear vision for real-world impact.

Project Timeline

The project begins with acquiring and validating the Pioreactor cluster, ensuring a reliable setup. Next, experimental design will test key conditions in tea fermentations, a stage where unpredictable outcomes may require adjustments. Data analysis will generate preliminary predictive models, which will then be compared with 500 L and 2000 L trials to test scalability. Backers will receive updates at each step, including early data and insights.

Sep 05, 2025

Project Launched

Sep 30, 2025

We will acquire and assemble the Pioreactor cluster to begin controlled microfermentations.

Oct 10, 2025

We will validate sensors and calibration to ensure the system works reliably for experiments.

Oct 15, 2025

We will run pilot fermentations under varied conditions to refine and confirm the design.

Nov 02, 2025

We will analyze growth and CO₂ data to generate preliminary predictive models of fermentation.

Meet the Team

Curro Polo
Curro Polo
PhD student

Affiliates

PhD student at Basque Culinary Center; Mondragon University Fellow Researcher at Science&Cooking; Harvard University R&D at AMA Brewery
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Curro Polo

Hi! My name is Curro and I’m a researcher in the field of food science, with a special focus on the emerging No/Lo beverages sector.

I’ve just started a PhD and I’m now in the exciting (and sometimes painful) process of planning the next four years of research. My project is about developing predictive models of fermentation using open science tools, because there is a significant gap in this growing industry: the need to create scalable industrial methods based on open-source approaches.

By carrying out micro-fermentations of single strains and consortia in Pioreactors (www.pioreactor.com), I can gather valuable data to feed predictive models with one clear objective—the pursuit of flavor.

To move forward, I’m raising funds to begin experimental designs. My goal is to build a cluster of 16 Pioreactors to launch this research journey and start designing.

If you are intrigued about other research I've done, you can download my Master's thesis here → Dissertation

Feel free to contact me if you want to hear more info about the project! You can messege me here Linkedin

Lab Notes

Nothing posted yet.

Additional Information

If you’d like to explore more of my research on the No/Lo sector, you can read my Master’s dissertation, conducted at Harvard University in collaboration with the BCC here:

Kombucha, a Word on Metamorphosis


You can also check on other OpenSource Bioreactor related project's i've been involved here:

FlavorReactor


Project Backers

  • 18Backers
  • 116%Funded
  • $2,981Total Donations
  • $165.61Average Donation
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